NOVA
 
Vibroform Cement Tile is an innovative technology for total Flooring and Wall solutions. These attractive tiles could be produced in various Designs, Sizes and Colors. It can be used for Yards, Showrooms, Supermarkets, Walk ways, Road sides, Swimming pool sides, Petrol Pumps yards and other similar places.   Vibroform tile is having an average compressive strength of 450 Kg/CM2. The Vibroform Cement Tile industry is more profitable and also easy marketable.
 
ABOUT VIBROFORM TILE PLANT
Package No:1   Package No:2
For a starter package of VIBROFORM CEMENT TILE PLANT which can produce 500 to 800 Sq Ft   per 8 hrs shift. To achieve this production One Vibroform Machine (for Color Mix and Base Mix), Two Fixed tables, One Pan Mixer  (for Color Mix) with 3Hp 1440 Rpm motor and sufficient Rubber moulds are required, and total power required for the full plant is 4.5 Hp. Minimum 6 labours are required. The raw materials are locally oavailable Cement, Color Pigments, 6 mm Granite Chips, Sand etc…
 
The maximum production of the full plant  is 2500 to 3000 Sq Ft per shift, to achieve this production two Vibroform machine(for Color Mix and Base Mix)with 1.5 Hp Special type High speed two side cams vibrator motor, Three Fixed tables,  One Pan Mixer  (for Color Mix) with 3Hp 1440 Rpm motor, One Concrete Mixer Fixed type (for Base mix) with 3 HP 960 Rpm motor  and sufficient Rubber moulds are required, and total power required for the full plant is 9 Hp. Minimum 12 labours are required.
 
Highlights of the Project
       
  Small Investment.  
  All the raw materials are easily available.  
  Skilled workers are not required.  
  Only 4.5 Hp / 9 Hp three phase power  is required.  
  Water curing is not required.  
 
VIBROFORM MACHINE - NVT012
Power  Required: 1.5 HP
Size : Length : 120” Width : 32” Height : 35"
 
PAN MIXER - NA250
Power  Required : 3 HP / 7.5Hp
CAPACITY : 150 KG / 400 Kg
GAER TYPE : 40 REDUCTION
 
CONCRETE MIXER - NAM3
Power  Required : 3 HP
DRUM TYPE : CAST IRON
CAPACITY : 300 KG/500 KG
 
RUBBER MOULD
 
MANUFACTURING PROCESS
Note: Vibroform cement tile is having two layers, first Color Mix layer and Second one Base mix.
     
1.   Prepare color mix by pan mixer with Color Pigments, Cement, Sand &  Granite Chips as per ratio.
     
2.   Prepare Base Mix by Concrete Mixer / Pan mixer with Cement, Sand and Granite Chips.
     
3.   Pour measured color mix into the rubber mould and place it on the first Vibroform Machine, by the    
   
Special type of vibration the mould automatically moves to the end of the machine.
   
     
4.   Fill the mould with base mix and pass through the second Vibroform machine.
   
     
5.   Collect the rubber moulds from the end of second Vibroform machine with a plain sheet for normal.
   

drying for 6 to 12 hours ( time will vary as per climate conditions)

   
     
6.   Strip out the tiles from the moulds after drying.
   
 
Laying instructions for Vibroform floor tiles
1. Prepare the base mortar In a cement and sand ratio of 1:4.
   
2. Set the levels and slopes of the floor as specified by the architect/contractor.
   
3. Spread thick slurry mixture of cement and water on the leveled base mortar.
   
4. Wet the backside of the tile with water.
   
5. Clean the surface of the tile with clear water and sponge, immediately after laying.
   
6. The laid area should be left undisturbed for at least 24 hours
   
7. To obtain a clean surface, wash the surface with soap water or mild detergent.
 
 
 
     Nova Cement Tiles Designs
 
 
       
                 
                 
       
                 
                 
       
                 
                 
       
                 
                 
       
                 
                 
       
                 
                 
       
                 
                 
       
                 
                 
       
                 
                 
       
                 
 
 
 
   
 
   
 
 
Head Office:   Overseas Branch:  
NOVA ENGINEERING
P. O. Chittilapilly, Thrissur, Kerala, India.
Tel: +91 487 2306125, 2306170
Cell: +91 9895077644, 9447481890 Fax: 2308890
e-mail: novaengg@rediffmail.com
visit us: www.novaind.net
 
 
NOVA ENGINEERING & CONSTRUCTION LTD
P. B. No: 32812, Plot NO: 8086, Mumbwa Rd.
Behind Chinika Police Post, Lusaka, Zambia
Tel: +260 211287241
Cell: 976033471, 976799362 Fax: +260 211287241
e-mail: novazambia@yahoo.com
 
  Zambia  
Dubai
Srilanka
Uganda
Ethiopia
Kenya
Mauritius
Ghana
  China